EA9396 Kit, Adhesive, Epoxy, A/B, Quart

LOCTITE EA 9396 AERO is a low viscosity, room temperature curing adhesive system with excellent strength properties at temperatures from -67°F to 350°F (-55°C to 177°C). LOCTITE EA 9396 AERO has a shelf life of one year when stored @ 77°F/25°C for separate components. Qualified to MMM-A-132, Rev A, Type 1, Class 3. FEATURES x Low Viscosity x Room Temperature Cure x Room Temperature Storage x High Strength at Low and High Temperatures Uncured Properties Part A Part B Mixed Color Blue Purple Green to Dark Purple Viscosity @ 77°F 700 Poise 0.9 Poise 35 Poise Brookfield, HBT Spdl 4 @ 10 rpm Spdl 1 @ 100 rpm Spdl 1 @ 20 rpm Viscosity @ 25°C 70 Pa·S 0.09 Pa·S 3.5 Pa·S Brookfield, HBT Spdl 4 @ 2.1 rad/s Spdl 1 @ 10.5 rad/s Spdl 1 @ 2.1 rad/s Density (g/ml) 1.17 0.98 1.14 Shelf life @ <40°F/4°C 1 year 1 year @ <77°F/25°C 1 year 1 year This material will normally be shipped at ambient conditions, which will not alter our standard warranty, provided that the material is placed into its intended storage upon receipt. Premium shipment is available upon request. Handling Mixing - This product requires mixing two components together just prior to application to the parts to be bonded. Complete mixing is necessary. The temperature of the separate components prior to mixing is not critical, but should be close to room temperature (77°F/25°C). Mix Ratio Part A Part B By Weight 100 30 Note: Volume measurement is not recommended for structural applications unless special precautions are taken to assure proper ratios. Pot Life (100 gram mass) 120 minutes @77°F/25°C Method - ASTM D2471 in water bath.

Application Mixing - Combine Part A and Part B in the correct ratio and mix thoroughly. THIS IS IMPORTANT! Heat buildup during or after mixing is normal. Do not mix quantities greater than 450 grams as dangerous heat buildup can occur causing uncontrolled decomposition of the mixed adhesive. TOXIC FUMES CAN OCCUR, RESULTING IN PERSONAL INJURY. Mixing smaller quantities will minimize the heat buildup. Applying - Bonding surfaces should be clean, dry and properly prepared. For optimum surface preparation consult the LOCTITE Surface Preparation Guide. The bonded parts should be held in contact until the adhesive is set. Handling strength for this adhesive will occur in 24 hours @ 77°F/25°C, after which the support tooling or pressure used during cure may be removed. Since full bond strength has not yet been attained, load application should be small at this time. Curing - This adhesive may be cured for 3 to 5 days @ 77°F/25°C to achieve normal performance. Accelerated cures of 1 hour @ 150°F/66°C may be used. Cleanup - It is important to remove excess adhesive from the work area and application equipment before it hardens. Denatured alcohol and many common industrial solvents are suitable for removing uncured adhesive. Consult your supplier's information pertaining to the safe and proper use of solvents. Bond Strength Performance Tensile Lap Shear Strength Tensile lap shear strength tested per ASTM D1002 after curing as shown below. Adherends are 2024-T3 Bare aluminum treated with phosphoric acid anodized per ASTM D3933. Typical Results Cure 5 days @ 77°F/25°C Cure 1 hr @ 150°F/66°C Cure 30 min @ 180°F/82°C Test Temperature °F/°C psi MPa psi MPa psi MPa -67/-55 3,300 22.8 3,300 22.8 3,500 24.1 77/25 3,500 24.1 4,000 27.6 4,000 27.6 180/82 3,200 22.0 3,300 22.8 3,300 22.8 300/149 1,800 12.4 1,800 12.4 1,900 13.1 350/177 1,250 8.6 1,200 8.3 1,200 8.3 Peel Strength Bell Peel strength tested per ASTM D3167 after curing for 5 days @ 77°F/25°C. Adherends are 2024-T3 Bare aluminum treated with phosphoric acid anodized per ASTM D3933. Test Temperature Typical Results °F/°C lb/in N/25mm 77/25 25 111 180/82 20 89

Service Temperature Service temperature is defined as that temperature at which this adhesive still retains 1000 psi/6.9 MPa using test method ASTM D1002 and is approximately 350°F/177°C. Bulk Resin Properties Tensile Properties - tested using 0.125 inch/3.18 mm castings per ASTM D638. Adhesive cure 5 days @ 77°F/25°C and 1 hour @ 200°F/93°C. psi MPa Tensile Strength @ 77°F/25°C 8,000 35.2 Tensile Modulus @ 77°F/25°C 400,000 2,750 Elongation at Break @ 77°F/25°C 3.4% Electrical Properties - tested per ASTM D149, D150. 0.1 KHz 1.0 KHz 10.0 KHz Dielectric Constant 4.17 4.12 3.97 Dissipation Factor 0.006 0.017 0.031 Volume Resistivity 2.14 x 1015 (ohm-cm) Surface Resistivity 3.17 x 1014 (ohm) Thermal Conductivity 5.01 x 10-4 (cal/sec x cm x deg C) Coefficient of Thermal Expansion (Alpha) 70.7 µm/m°C @ 40°C 108.0 µm/m°C @ 100°C Shore D Hardness, @77°F/25°C 80 Handling Precautions Do not handle or use until the Material Safety Data Sheet has been read and understood. For industrial use only. DISPOSAL INFORMATION Dispose of spent remover and paint residue per local, state and regional regulations. Refer to HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional disposal information. PRECAUTIONARY INFORMATION General: As with most epoxy based systems, use this product with adequate ventilation. Do not get in eyes or on skin. Avoid breathing the vapors. Wash thoroughly with soap and water after handling. Empty containers retain product residue and vapors so obey all precautions when handling empty containers.

PART A CAUTION! This material may cause eye and skin irritation or allergic dermatitis. It contains epoxy resins. PART B WARNING! This material causes eye and skin irritation or allergic dermatitis. It contains amines. Before using this product refer to container label and HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional precautionary, handling and first aid information. Note The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation’s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United States or foreign patents or patent applications.